Updated at 2020-12-21 11:35:49 UTC

What are the Materials used for making Durable Food Boxes & Why

Durable Food Boxes are the ones that offer the maximum levels of safety for different types of food items. They not only keep the food fresh and consumable, but they are also good at enabling brands to package their products and ship them to large distances without having to worry about any potential damages to their investments. They are structured in a particular way that makes them resistant to several factors that might damage them as well as the food inside them. Some of these factors include extremely hot or extremely cold weather, possible pressures during shipment, UV light, moisture, etc. Thanks to the betterments in manufacturing processes and techniques, the brand is now able to keep all of these harmful effects in check and can deliver the food items to their customers safely and with the guarantee that their food tastes as good as it was when manufactured.


One of the most popular materials for sustainable beverage boxes, it has been trusted for years. With time and technological improvements, it has got even better than it was a few decades ago which is clear from the extent to which it is being utilized. Its characteristics make it a go-to option for many industries and food packaging is one of those. Keeping the food fresh and tasty is a necessary requirement and corrugated fits that place perfectly. It is constructed in a way that ensures the safety of food in different conditions. First of all, its protection factor is one of the best found in any material to date. It not only keep moisture at bay, but it can also do that even if the humidity levels are high. Edibles are not very good at dealing with moisture and can go stale easily when exposed to even mild levels of moisture. Hence, to keep eatables fresh, the humidity needs to be taken care of. For that, the thickness of a corrugated box can be varied as the situation requires. And the variation in thickness doesn't only help in dealing with moisture. It also comes handy during the transportation of custom food boxes. During shipping, food items must have something strong around them to ensure maximum levels of protection, and corrugated is just perfect for that. It has a layered structure in which different layers combine to form an effective cushion to keep products safe from getting damaged. In special situations, it can be coated with different layers to add to the already available protection for food boxes. For instance, by using a unique adhesive, it can be made flame-resistant. Similarly, a UV layer can be applied to it for keeping it safe from harmful UV rays and also preventing smudges and scratches on its surface.


Everyone has interacted with cardboard in their lives at one point or another. That is how ubiquitous it is. Its usage for sustainable food boxes speaks amply about its quality and effectiveness. It has a thick stock that gives it its strength and durability. It is suitable for packaging a lot of products but its special application is in the food sector. It is lightweight plus sturdy enough to withstand all the pressures that might come during transportation. And its affordability makes it pertinent to be used for food boxes wholesale. In addition to that, its flexibility is also well known. It can be cut into any desired size and shape easily. This flexible nature has won it a lot throughout the packaging industry. It can be customized to fit the need and requirements of a particular business. For instance, for packaging edibles, more layers of cardboard can be added to provide enhanced protection and security. It not only gives a box strength and durability but also makes it better in warding off environmental factors such as moisture, humidity, and extreme temperature fluctuations. The versatility that it offers it a highly demanded material for packaging food items. Be it pizza or beverage boxes, cardboard is suitable for them. For adding some extra protection to it, cardboard packaging can be superimposed with additional layers. These layers then work together and form a strengthened shield that secures eatables from taking any damage, be it pressure or other harmful factors coming from the surroundings.

Bux Board

This might sound like something new but it actually is not. Packaging industry experts often recommend this material for custom printed food packaging because they know the unique properties that contrast it from the rest of the materials. Although it is made from paper stock, the material is slightly different from the typical paper stock used by the industry. The folded paper used in making bux boxes is more rigid and has higher strength. If its structure is analyzed, it appears that it has two basic parts: a liner and a medium. Medium is the most important and basic part among the two while the liner is used as an aid for medium, internally as well as externally.


While its name might seem a little odd but its quality is something to be reckoned with that is why it is used on a large scale in affordable beverage boxes. Flutes, in their essence, are rigid columns that are used for providing support to packaging. Their major function is to let the box support a lot of weight. They, from the sides of the box, provide cushioning to keep the eatables safe. Similarly, they also act as temperature resistant layers that enable the packaging to deal with sudden temperature changes. Edibles are susceptible to severe damage during temperature alterations hence it is important that proper measures are taken to keep them fresh for a long time. While flutes come in different types, the best among them are e-flute because it offers maximum thickness that is necessary for strengthening a box. It has got, on average, 90 flutes due to which it offers greater crush resistance than other materials.  And due to a high number of flutes, the cushioning effect is also amplified, resulting in excellent durability and safety overall for custom boxes.

Different materials with particular strengths and capabilities are being used by the packaging industry to safeguard foods. Just a few decades ago, eatables were not as safe as they are today. They could not be transported for long distances because of the chances of them going stale. But new materials are changing how we package foods and it looks like the future of edibles is safe and secure.